Double Ribbon Powder Blender
Description:
High Mixing EfficiencyDouble Ribbon Powder Blender comprises of a U-shaped horizontal trough and a specially designed Double Helical Ribbon Agitator rotating within. Ribbon Blenders are based on a proven agitator construction that provides a triple mixing action ensuring fast, efficient blending. The dimensions and configuration of the ribbons are carefully balanced to provide a movement of material within the container that avoids dead spots and gives rapid product discharge.
Horizontal Ribbon Mixer is widely used in chemical, pharmaceuticals, food, and construction line. It can be used to mix powder with powder, powder with liquid, and powder with granule.
Under the driven of motor, the double ribbon agitator mix the material quickly. This ribbon Mixer is characterized by high mixing effect, large productivity, and a very low failure rate. Since it is a batch type mixer, customer should choose the model according to the output per batch.
Double Ribbon Mixing Machine
Working Principle:
Horizontal ribbon mixer is mainly combined with mixing barrel, agitator, driven unit.Untwist double ribbon are swirled with the main shaft in the U shape barrel. The outer ribbon push the material from the two ends to the centre, inner ribbon push the material from center to the two ends.Thus to achieve material convention
The discharging port is set in the bottom centre, with the help of the outer ribbon,the material can be discharged completely, and no dead zone.
Double Ribbon Mixing Equipment
Material can be chosen from carbo steel, manganese steel, ss304, 316L and 321; besides, different material can also be used in combination.
Material is different between the part contact with the raw material and the parts don`t contact with the raw material.
Surface treatment for stainless steel include sandblasting, wiredrawing, polishing, mirror polishing, all can be used in different parts of a mixer.
Reliable driven unit
The driven unit, power and output speed are varied according to different raw material, starting method, and processing.
Options for motor: general motors, explosion-proof motors, variable frequency motor, high efficiency and energy saving motor.
Commonly used reducers: R-series, K-series, and F-series gear box; cycloidal reducer, universal gear reducer, planetary gear reducer. Commonly used connection: direct connection, pulley connection, hydraulic coupler connection.
High efficiency mixing unit
Different main shaft agitators can be equipped according to the properties of raw materials.
Materials commonly mixed are: different kinds of powder to be mixed with each other, batches mixing for the same material, powder with a small quantity of liquid, liquid with some powder, like slurry, thickening or diluting slurry, granule with powder, granule with granule, agglomerated material breaking and mixing, and cooling or heating.
The main shaft agitator could be: inner and outer ribbon, paddle and ribbon, disconnected ribbon, and shaver-shaped agitator.
Excellent discharging unit
Standard valve for horizontal plough shear mixer is pneumatic planar flap valve. When close the valve, the planar flap match the mixing barrel perfectly, this makes no mixing dead zone and better mixing effect.
The drive types of valve are Manual, pneumatic, and electric.
Valves for consideration: powder spherical valve, cylinder valve, plum-blossom dislocation valve, butterfly valve, rotary valve etc.
Various inlets
Various inlets on the top cover of the barrel can be designed according to different situations.
They can be used as man hole, cleaning door, feeding hole, vent, and dust collecting hole. The top cover can be designed as fully-opened lid for easy cleaning.
Powerful auxiliary components Mixer is frequently equipped with many auxiliary components, like steam coil jacket, honeycomb pressure jacket, medium circulation jacket, sampling valve, high speed chopper, temperature sensor, weighing system, dust removal system and so on. Different heat medium requires different jacket, it can be used for heating and cooling, while, the temperature should be within 250 Celsius degree. If a small quantity of liquid is required during mixing, spraying or atomizing unit is necessary in order to mix the liquid evenly with the main ingredient. The liquid-adding system is basically composed by the three parts: pressure source, liquid storage pot and spraying nozzles.
Tight shaft sealing
Three types of main shaft sealing for mixer: packing sealing, combined type air-purged sealing, mechanical sealing are used for granule, powder, micron grade powder, liquid, and slurry material.
Technical Parameter
| Spec | WDH-0.1 | WDH-0.3 | WDH-0.5 | WDH-1 | WDH-1.5 | WDH-2 | WDH-3 | WDH-4 | WDH-6 | WDH-8 | WDH-10 |
mixed amount/batch
(kg) | 30-50 | 100-150 | 200-300 | 400-600 | 600-900 | 800-1200 | 1200-1800 | 1600-2400 | 2400-3600 | 3200-4800 | 4000-6000 |
| power(kg) | 1.5-4 | 3-3.5 | 4-11 | 7.5-15 | 11-18.5 | 15-22 | 18.5-30 | 22-37 | 37-55 | 37-55 | 37-55 |
| weight(kg) | 300 | 500 | 900 | 1400 | 1900 | 2500 | 3100 | 3600 | 5300 | 6800 | 7800 |
| Ribbon blender- Applications |
| |
Food & Ingredients
Infant formula, cocoa mix, instant salad dressing, cake mixes, seasonings, flavorings, gelatin ... the list of food material in which our blender can speed up mix times and provide consistent uniformity, goes on and on. All models can be outfitted with cleaning nozzles to aid in batch changes. A variety of feed and discharge arrangements are possible to tailor to your needs.
|
| |
| Our blenders provide the required uniformity in shorter times which means less dusting and breakage of the ingredients that can cause gastric ulcers in the animals, and bridging of downstream handling equipment. Additionally, by using scrapers or drop bottom discharge, the amount of material left over between batches is minimized, reducing the opportunity for bacterial growth. |
| |
| Slurries The action within ribbon blenders is vigorous enough to homogenously distribute liquid slurries. Special high speed intensifiers can be added to the bottom to help break lumps that may be present. Proper shaft seal design is critical for handling liquids. Shaft seal choices include: mechanical, packing glands and double mechanical. |
| |
| |
| |
Contact Now
